Understanding the process of Sublimation printing on Coffee Mugs

Sublimation Printing

Print possibilities have rapidly increased since the invention of the printing press in the middle of the 15th century. There are various forms of printing today, which includes lithography, offset printing, silk screen printing, pad printing and sublimation printing.

Sublimation printing, also known as transfer printing is the modern printing process which involves a solid substance being sublimated under sufficient pressure and heat. 

Sublimation Printing

Sublimation printing process is similar to decal printing. At first a paper sticker is pasted on a coffee mug and then heat is applied using the heat press machine so that the artwork on the paper gets transferred on the coffee mug. The sublimation process can be done even in your garage and does not require any special factory setup. However, you need a few things to get started with sublimation printing which is listed below

What you need to get started in Sublimation printing?

You will need an inkjet printer, sublimation inks, sublimation paper and a heat press machine. In addition to this, you will require a white or light colored substrate that is coated with a polyester coating or made up of polyester fabric for sublimation to work. The inkjet printers are available in many models.

What can you print with sublimation?

You can do sublimation printing on any flat, white or light colored and is either polyester coated or made of polyester material. You can also print on mugs, shot glasses and others. Sublimation mugs remain the most popular promotional and merchandise product. This is because a coffee mug is used often and they break too often. So people don't mind getting another one. Sublimation printed mugs are more popular now around the world.

Steps of Photo Mug Dye Sublimation Production Process

The first step of the dye sublimation process involves the selection of quality blanks. Blanks here refer to the mug which is white in color. The blanks are chosen in white, because dye sublimation printing does not use white ink to print. Mugs are coated with polymer to make them dye receptive.

The artwork on the mugs is inkjet printed using special dye sublimation inks and transfer paper. The transfer paper is where the printed images temporarily stay.

Once the printing is done to the transfer paper, it is wrapped around and affixed to the blank sublimation mug. After this, the blank sublimation and the transfer paper are placed in a heat press machine. Through this machine, heat and pressure are applied to transfer the image from the transfer paper to the blank sublimation. In this process, the printed image is infused into the polymer coating of the blank mug. There are different types of heat presses for different range of materials like mugs, fabric and others.

The end result, you get is a beautiful, extremely durable and scratch resistant photo mug. The vibrant colors used on the mug stay there for years together so that you can enjoy its use for a long time.

Advantages of Sublimation printing

• Sublimation is one of the very few processes which lets you print colored images onto any hard surfaces.

• There are unlimited colors to choose from and that can be produced with sublimation printing. 

• You don't need to spend any extra cost to add additional colors to your printing.

•  Sublimation printing has a long life than screen printing.

•  Complete customization is possible with sublimation printing. You can personalize every sublimation mugs with a unique name or unique picture.

• It is very quick and easy to produce. You can print one coffee mug in just a few minutes.

• It costs the same to print one item or 1000 items. So it does not require any minimum order. It can be done perfectly even for one order of photo mug and at the same time it can also be produced in large quantity for promotional items for small businesses, schools and many more.

Photo USA is the leading sublimation printing company in the world, offering high quality sublimation coated products for the photo gift, personalization, customization and ad specialty industries. They also offer most personalized sublimation solutions for your business needs.

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